Overview

AGCO, a leading global agricultural equipment manufacturer, faced challenges in its pre-powder coating process for large and complex components. They needed effective methods to remove debris and shot blasts from the components and ensure thorough drying before entering the painting stage.

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Solution

Sonic Air Systems introduced its advanced reciprocating multi-nozzle manifold technology to address AGCO's challenges. In Production Cell #1, Sonic XE Air Knives, powered by a Sonic 50 HP (37 kW) Blower, delivered high-velocity air streams for sweeping debris and shooting away from wide flat areas. Additionally, vertical Sonic Reciprocating Swivel-Nozzle manifolds were employed to blast targeted high-velocity air streams to remove the metal shot from crevices and pockets of the frame weldments. In Production Cell #2, another Sonic 50 HP (37 kW) Blower powered the Reciprocating Swivel Nozzle Manifolds to provide consistent water removal after washing, ensuring superior coating quality.

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Result

Upon implementation of Sonic's reciprocating multi-nozzle manifold system has yielded remarkable results for AGCO. The shot and debris carry-over into the washer was reduced by an impressive 98%, minimizing the labor required for cleaning the wash and rinse sumps. Moreover, the vertical reciprocating nozzle manifolds in the drying phase eliminated water-related defects previously observed after the powder coating process. AGCO experienced labor savings, significant power reductions compared to compressed air usage, and a reduced rate of powder coat reworks. With ROI estimated to be less than 6 months.