Industrial Hot Air Blower (Patented)
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Energy-Efficient, Heater-less Industrial Hot Air Blower
Sonic Air Systems’ patented technology produces air at 125°F to 275°F (51°C to 135°C) without the need for an external heating source with Sonic FT/VT (Heater Less) Hot Air Blowers. Reduce energy costs by up to 75% by eliminating the need for an external heat source, with six models available from 7.5 to 50 HP (7.5 to 37 kW) to accommodate your needs.
Engineered Hot Air Blower Equipment for Industrial Applications
Sonic Air’s patented industrial hot air blower equipment delivers warm, high-velocity air for demanding production environments without external heaters, open flames, or electric coils. By using the blower’s inherent heat generation, these systems provide a controlled temperature rise that supports drying, curing, and heating cycles across modern manufacturing lines while avoiding the energy and maintenance burdens of traditional dryer rooms or batch-type dryers.
Designed for targeted performance, each system maintains the right balance of airflow, moisture control, and temperature for applications in coating, food and beverage rinsing, packaging, plastics, and chemical processing. Whether accelerating a curing cycle, preparing surfaces for downstream operations, or removing residual water at high line speeds, Sonic’s heater-less hot air blower dryers deliver consistent, reliable results for continuous industrial production.
Advantages of Sonic Air’s Patented Hot Blower Systems
Engineered Efficiency and Consistent Performance
Sonic’s heater-less technology eliminates the energy burden of traditional heat sources while maintaining stable, predictable temperature output in the 125°F to 275°F (51°C to 135°C) range. With airflow capacities from 100 to 2,000 CFM and pressure capabilities of 1–4 PSIG, the system delivers the performance required for industrial drying methods while reducing long-term operating costs.
Because there are no heating elements, burners, or coils, the system reaches full operating conditions quickly and avoids the maintenance issues associated with thermal coils or gas-fired equipment. Plants gain a more efficient air system with fewer failure points, lower energy usage, and greater uptime.
Precision Control for Every Stage of the Manufacturing Process
Industrial production environments demand precise control of airflow, moisture conditions, and temperature to protect product quality. Sonic’s hot air blower equipment is engineered to integrate seamlessly into a wide range of projects, from compact packaging lines to high-speed coating or drying processes.
The system delivers controlled air flow management that keeps moisture levels within specification and ensures the right heating or drying effect for each product type. Whether the application involves surface preparation, drying before labeling, pre-heating substrates, or accelerating a curing cycle, Sonic’s engineered blower solutions provide the precision required for modern manufacturing.
Proven Reliability for Continuous Operation
Designed for 24/7 industrial duty, Sonic’s industrial hot air blower systems are built with durable components, corrosion-resistant materials, and a patented blower design that provides long service life under demanding moisture and temperature conditions. With six blower sizes available, ranging from 7.5 to 50 HP, each project can be matched to the correct blower and air delivery system, providing consistent reliability across all operating scenarios.
Drying Reinvented with Our Innovative Heater-Less Hot Air Blower
- DRY-IN-PLACE® Tank/Blender/Piping Drying Systems
- Web coating dryer with Sonic XE Air Knives or Nozzles
- Hot air tunnel dryer for coating drying on various product sizes, shapes, and conveyor speeds
- Hot air knives for drying cold-filled bottles prior to labeling
- Hot air knives for drying water-based coatings, paints, and inks on continuous conveyor lines
- Hot air batch drying with forced convection for parts and bulk materials
- Patented technology exclusive to Sonic Air Systems
- Six blower models, from 7.5 to 50 HP (7.5 to 37 kW), for maximum efficiency
- Up to 75% energy reduction by eliminating electric, gas, and steam heaters
- Increased safety by avoiding heater elements or fuels
- Precise high-velocity air delivery with Sonic Hot Air XE Air Knives
- Elimination of high kW 3-phase heater control panels
- Customized engineering for each application
Applications for Diverse Manufacturing Environments
Our Case Studies
Frequently Asked Questions
The blower delivers warm air between 125°F and 275°F without any external heater. Actual temperature output depends on airflow, back pressure, and model selection.
This system is designed for applications needing moderate-temperature drying. Processes requiring 300°F–600°F or higher would still require a dedicated heat source, but most industrial drying or curing steps do not operate at those temperatures.
The blower uses the heat naturally generated by the motor and impeller. Eliminating external heaters dramatically reduces electrical consumption, improves efficiency, and minimizes maintenance.
Yes. Sonic’s blowers are engineered for continuous operation with industrial-grade bearings, corrosion-resistant materials, and robust construction.
Model selection depends on required airflow (CFM), pressure (PSIG), moisture load, temperature rise, and production line configuration. Sonic’s engineering team provides application-specific sizing and recommendations.
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