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Dry-In-Place Tank Dryer (Patented)
Sonic’s patented, plug-and-play DRY-IN-PLACE® dryer blows heater-less hot air at 160°F (71°C) into tanks, totes, drums, mixers and piping. Systems run from 10 to 25 HP (7.5 to 18.5 kW). One customer cut drying of a 64 cubic foot tote from more than 8 hours to under 30 minutes.
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Sonic DRY-IN-PLACE® Tank Dryer System
Fast drying in tank, tote, blender, SS (Stainless Steel) IBC, hopper, barrel, and piping applications. Our patented hot air DRY-IN-PLACE® Tank Dryer system is a true plug-and-play design for rapid and efficient drying of tanks, totes, drums, mixers, and piping without the use of any traditional air heating source. Supplying high volumes of pressurized air at an air temperature of 160°F (71°C), the system ensures forced convective drying while minimizing the total energy required. Ranging from 10 to 25 HP (7.5 to 18.5 kW), Sonic's DRY-IN-PLACE® system can be customized per application with motor controls, predictive maintenance monitoring, in-line HEPA filter, portable blower cart, and others.
The Smarter Alternative to Traditional Tank Dryer Systems
The DRY-IN-PLACE® Tank Dryer reimagines vessel drying by eliminating manual wiping, compressed air nozzles, blowers with in-line heaters, and the long wait time for natural evaporation. Engineered for process-critical environments, it delivers controlled, high-volume airflow where and when it’s needed most.
Rather than adopting a general duty air mover, this purpose-built rapid dryer meets the demanding hygiene and performance standards of modern manufacturing. It’s especially valuable in facilities where moisture control directly impacts product quality, safety, and regulatory compliance. Common applications include post-CIP drying for stainless steel tanks, drying food-grade containers, sanitizing storage tanks before use, and most of the associated piping. It’s the fastest and most efficient replacement for traditional hopper, blender, pipe, tote, stainless steel IBC, and post-CIP dryers.
Customer Story: How New Century Snacks Reduced Tote Drying Time from 8+ Hours to Under 30 Minutes
New Century Snacks manufactures seasoned nuts, trail mixes, and private-label snack products for retailers across the country. In its production process, large stainless steel IBC totes are used to hold powdered ingredients before blending with candies, dried fruits, and nuts. To help prevent cross-contamination between product lines, the totes are washed at the end of every shift. The challenge was drying time. Each 64 cubic foot tote took more than eight hours to fully dry, creating a major production bottleneck and delaying when equipment could be returned to service.
By implementing Sonic Air ’s patented DRY-IN-PLACE® Tank Dryer System with HEPA filtration, New Century Snacks was able to dramatically speed up the process using high-volume, heater-less hot air at approximately 160°F. The result was a major improvement in production efficiency. Drying time dropped from 8+ hours to under 30 minutes, allowing for faster turnaround between production cycles and more consistent sanitation. To support that improvement, the company built a dedicated drying room equipped with multiple Sonic DRY-IN-PLACE® systems.
Experience the New Standard in Tank Drying
Features
- Pressurized Hot Air Delivery: The tank dryer system delivers high-velocity, temperature-controlled 1 to 2 psig of air directly into tanks and vessels. This ensures thorough internal drying without requiring additional drying aids or prolonged downtime.
- Predictive Maintenance Monitoring: Built-in monitoring alerts operators of system irregularities. This helps maintenance teams stay ahead of wear and tear, reducing unexpected interruptions.
- In-line HEPA Filter Option: A Sonic in-line HEPA filter maintains intrinsically clean air at all times. This added layer of protection is ideal for industries with strict hygiene or purity standards.
- Portable Cart Design: Mounted on a wheeled frame, the Sonic Dry-In-Place® can be easily moved across production lines or departments. Its portability adds convenience for facilities that use multiple tanks in different areas.
Benefits
- Minimizes Downtime and Labor: By rapidly drying tanks between cleaning cycles, the system keeps production moving. This leads to higher operational efficiency and reduced bottlenecks.
- Reduces Energy Use: Engineered for airflow efficiency, this system achieves powerful drying without relying on electric, gas, or steam heat with zero compressed air. Facilities can lower their energy costs while meeting hygiene standards.
- 160° HEPA Air Supports Compliance: By delivering clean, dry tanks every time, it helps companies meet stringent health and safety regulations. It's a valuable asset for facilities following GMP, FDA, or HACCP protocols.
- Adaptable to Applications: From dairy tanks to chemical mixers, the dryer adapts to various vessel types and industry needs. This versatility makes it a smart investment for multi-use facilities
Specification Sheets
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Frequently Asked Questions
Dramatically faster in most cases. One published customer story describes a snack food manufacturer cutting tote drying time from over 8 hours to under 30 minutes after switching to the DRY-IN-PLACE system with HEPA filtration.
Yes. It's built on a portable cart design specifically so facilities running multiple tanks in different areas can move a single unit where it's needed.
Yes. It's designed for tanks, totes, drums, mixers, blenders, IBCs, hoppers, barrels, and the associated piping.
Yes. The system supports GMP, FDA, and HACCP compliant drying, and the optional inline HEPA filter keeps the air itself clean for facilities with strict hygiene requirements.
No. Like Sonic's other heater-less technology, it delivers air at 160°F (71°C) using the blower's own compression heat, without any traditional heating element.